Circlips: How to Measure Internal and External Sizes

  

Circlips are open-ended metal rings used to secure a pinned connection. This type of fastener is usually made from metal like steel or stainless steel. It allows rotation on a machined groove while preventing lateral movement. Circlips can also serve as an assembly's detachable shoulder to hold tools in a bore or shaft.

Circlips are also known as retaining rings, snap rings, retaining clips, and C-type

You can split an external circlip at a certain point in that it springs open and fits around a shaft. Then, it closes into a fitted annular recess around the shaft. Meanwhile, you can clinch an internal circlip to fit inside a bore before it springs back into a shape, forming a shoulder in the housing.

In simpler terms, external rings are snug around the shaft and press against it, while internal rings fit inside a cylindrical bore and push outwards.

How to measure internal circlip size?

Internal circlips are retaining rings that fit inside a cylindrical bore or housing and push in an outward motion.

The best way to find the internal circlip size you need, is to measure the inside diameter of the bore (not the circlip groove). For example, a 30mm bore will require a 30mm circlip (keeping in mind that the 30mm circlip will not measure 30mm on the outside diameter as it is not yet compressed).

If however, you want to measure the circlip itself to see what bore it suits, the correct way is by measuring from the outside on one side, then to the inside on the other.

Most if not all circlip grooves and circlips will be machined/made to a standard. Please note if your application has a circlip that is not standard (heavy duty version) then the width and depth need to be measured on the shaft/bore and the circlip.

Refer to the charts below for a simple circlip guide .

How to measure external circlip size?

External circlips fit snug around the shaft and press against it instead of outward, unlike the internal circlip.

The best way to find the external circlip size you need, is to measure the outside diameter of the shaft (not the circlip groove). For example, a 30mm shaft will require a 30mm circlip (keeping in mind that the inside diameter of the circlip will measure less than 30mm as it has not yet expanded).

If however, you want to measure the circlip itself to see what shaft it suits, the correct way is by measuring from the outside on one side, then to the inside on the other.

Most if not all circlip grooves and circlips will be machined/made to a standard. Please note if your application has a circlip that is not standard (heavy duty version) then the width and depth need to be measured on the shaft/bore and the circlip.

Refer to the charts below for a simple circlip guide.

How to tell what circlip fits a shaft or bore?

One common problem is having incorrect measurements relative to the shaft or bore when it comes to circlips. You can measure a retaining clip's outside diameter (OD) or inside diameter (ID). However, it doesn't necessarily mean that your calculations will match with the shaft or bore. That's why it's essential to learn the proper ways of measuring the internal circlip size and how to measure external circlip size.

Take a look at this example:

The outside diameter of an internal circlip measures 30mm. This does not suit a 30mm bore, it suits a 28mm bore.

The inside diameter of an external circlip measures 30mm. This does not suit a 30mm shaft, it suits a 32-33mm shaft.

  • The right way to measure a shaft is by calculating its OD, not the circlip groove.
  • The right way to measure a bore is by calculating its ID, not the circlip groove.

Circlips and circlip grooves are typically made to a standard. If your application involves a non-standard circlip (i.e. heavy-duty version), please measure the width and depth on the shaft or bore and the circlip.

Circlip Size Chart

How to measure internal circlip size? How to measure external circlip size?

To assist you in measuring internal and external circlips, please refer to the respective circlip size chart by clicking on these links:

Please take note of these important columns:

  • For internal clips - Column B, refers to the actual bore inside diameter; Column D, is the circlip measurement.
  • For external clips – Column S, refers to the actual shaft diameter; Column D, is the circlip measurement.

How to install internal circlips?

To install internal circlips the right way, please follow these steps:

  1. Pick a pair of internal circlip pliers to fit into the circlip end holes.
  2. Attach the plier tips into the holes on the end of the circlips you are set to install.
  3. Close the circlip plier handles by squeezing them gently.
  4. Contract the circlip as desired.
  5. Guide the circlip into the groove.
  6. Release the pliers.

How to remove internal circlips?

To remove internal circlips properly, please follow these steps:

  1. Pick a pair of circlip pliers.
  2. Use these plier tips in gripping the holes on the clip ends to be removed.
  3. Release the circlip from the groove by gently squeezing the plier handles.
  4. Remove it from the bore.

How to install external circlips?

To install external circlips correctly, please follow these steps:

  1. Pick a pair of external circlip pliers to fit into the circlip end holes.
  2. Insert the tips into the grips of the circlip ends to be used.
  3. Expand the circlip by opening the edge with a gentle squeeze.
  4. Place the circlip in the groove, and you're done.

How to remove external circlips?

To remove external clips the right way, please follow these steps:

  1. Pick a pair of external circlip pliers that fit into holes at the end of the circlip.
  2. Grip the holes on each circlip end to be removed.
  3. Remove the circlip from the groove by carefully squeezing the pliers.

Get Your Industrial Supplies from Industrial & Automotive Parts

Industrial & Automotive Parts are the leading industrial equipment suppliers in the market. For quality and safe circlips, check out our extensive range of products including:

Find the right circlip that suits your needs:

  • Internal Circlips
  • External Circlips

Do you want to consult with an expert? Contact us today and a member of our specialist team can help you.

Up to you, but I think it is helpful to refer the person to the tables as this is definitely the easiest way to find the correct circlip. Although we are answering the questions, ultimately if a person actually wants to find out they should look at the charts. Perhaps link to the chart section below or direct to the charts?

Up to you, but I think it is helpful to refer the person to the tables as this is definitely the easiest way to find the correct circlip. Although we are answering the questions, ultimately if a person actually wants to find out they should look at the charts. Perhaps link to the chart section below or direct to the charts?


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